Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6

At MATECH, we want to exceed your expectations by delivering the most economical solution for your product manufacturing needs. We do this by constantly evolving what we do, and finding new ways to improve your current products, that will ultimately drive down costs and increase overall performance.
With our extensive experience in casting, forging, fabrication and machining, we can provide the best production method to manufacture your products. Provide quality finish components based on casting and precision machining in competitive price and on-time delivery for vehicle business and manufacturing industry.

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6

Product Description

SINCERITY                                     QUALITY                                          COMPETENCE                                          ENTERPRISING

Low-pressure casting is a casting method in which liquid alloy is pressed into the mold cavity from bottom to top under pressure, and solidified under pressure to obtain castings.
The principle of pressure casting is to pass dry compressed air or inert gas into a sealed crucible, with the help of the pressure acting on the molten metal surface, the molten metal flows along the riser pipe from bottom to top to fill the mold smoothly through the runner , The filling pressure is generally 20-60kPa. When the casting is completely solidified, the gas pressure on the liquid surface is released, so that the non-solidified molten metal in the riser pipe and the runner flows into the crucible by its own weight, and then the mold is opened and the casting is taken out.The production process of low pressure casting includes the following four basic procedures:1) Metal smelting and preparation of molds or molds.
2) Preparations before pouring: including crucible sealing (fitting sealing cover), slag removal in riser pipe, measuring liquid level, sealing test, mold matching, tightening mold or mold, etc.
3) Pouring: including liquid lifting, filling, pressurization, solidification, pressure relief and cooling, etc.
4) Demoulding: including loose moulding and casting out.

Low pressure casting can use sand, metal, graphite, etc. The filling process is different from gravity casting such as metal casting and sand casting, and it is also different from pressure casting with high pressure and high speed filling. It has the following advantages:
1) Filling with pure liquid metal improves the purity of castings. Since molten slag generally floats on the surface of the molten metal, low-pressure casting is filled with molten metal in the lower part of the crucible through the riser pipe, which completely avoids the possibility of molten slag entering the mold cavity.
2) The molten metal fills smoothly, reducing or avoiding the tumbling, impact, and splashing of the molten metal during filling, thereby reducing the formation of oxide slag.
3) The casting has good moldability. The molten metal is filled under pressure, which can improve the fluidity of the molten metal, which is beneficial to the formation of castings with clear contours and smooth surface, and is more beneficial for the molding of large thin-walled castings.
4) The casting crystallizes and solidifies under pressure, which can be fully fed and the casting structure is dense.
5) Improve the yield of molten metal. Under normal circumstances, there is no need for a riser, and the uncondensed metal in the riser pipe can be refluxed to the crucible for repeated use, which greatly improves the yield of molten metal. Generally up to 90%,
6) Convenient production and operation, good working conditions, high production efficiency, easy to realize mechanization and automation.
General Products Application /Service Area: 
We are custom casting aluminum parts based on your drawing or sample. aluminum parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

Product Name	Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6
Main blank Process	Permanent Molding /Gravity Casting, Low Pressure Casting
Blanks Tolerance -Casting Tolerance	CT5-7 for Low Pressure Casting
Applicable Material for Aluminum casting	A356.0/ZL101,GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Or according to customer requirements
Casting Blank Size /Dimensions	2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment	T5~T6
Applicable Finish Surface Treatment	Shot/sand blast, polishing, Primer Painting , Powder coating, ED- Coating, Finish Painting, Anodize (White or Black Color), as customers request.
Lead Time	About 50 days for aluminium casting parts a356 t6

Company Profile

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图2)

Shanghai Matech Machinery Manufacture Co., Ltd.

--Branch of Matech Industry Ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 
With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Aluminum Casting. 
During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Technique Process

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图3)

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图4)

Raw material
100% pure aluminum ingot

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图5)

Machining plant

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图6)

Machining

vertical machining center

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图7)

Open The Die

Open the die based on your technical drawings or samples.
Mold material:High quality steel material
manufacturing:Full machining
finished tooling:about 25 days to machining tooling

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图8)

Low pressure casting

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图9)

Low pressure casting

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图10)

Surface treatment: Sandblasting

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图11)

Surface treatment:Powder coating process

Matech custom surface treatment based on your requirements

Why Choose US

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图12)

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图13)

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图14)

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图15)

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图16)

Matech attend the GIFA 2019 in Germany

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图17)

Matech attend the GIFA 2019 in Germany

Customer Photos

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图18)

Customer's comments
Excellent customer service and pricing, very happy with the product and quality. MATECH is very good to deal with will continue to do business.

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图19)

Customer's comments
I am very happy that MATECH give me a very good service. Nice commumication and updating the process frequently.

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图20)

Customer's comments
One of the best services.From the beginning of product design, the factory has been providing the best quality service, has been patient to answer our questions.

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图21)

Customer's comments
Excellent customer service and pricing, very good purchasing experience. The parts look like very nice. The machining positions tolerance is well controlled. For critical dimensions, our engineers checked, it is same as inspection report.

Product Packaging

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图22)

Inner Packaging
Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests. 

Foundry Custom Metal Bracket Low Pressure Aluminium Casting Parts A356 T6(图23)

Outer Packaging
Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer's requirements.

FAQ

1.What's the advantage of your factory compared to other manufacturing enterprises in China? 1.1We are a professional manufacturer with over 15 years' export experience for provide customers with manufacturing feasibility suggestions and customize products based on drawings. 1.2 ISO9001-2015, SGS certificate 1.3 Have strong Mould and QC Department 1.4 Our salesman understands technical drawings very well, so it is convenient to communicate with your technology.
2. Can you make casting according to our drawing? Yes, we can make casting according to your drawing, 2D drawing(in pdf, dwg format), or 3D cad model(in step, stp format). If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
3.How can I get some samples? If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order. 4.Can you make casting based on our samples? Yes, we can make measurement based on your samples to make drawings for tooling making. 5.What's your quality control device in house? We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.